SinLog
a complete, clear and versatile software/hardware system
SinLog Desktop is the core of the system. Installed on a local server, it allows all components to communicate, coordinating data and information from different sources: operators, machines, ERP.
The desktop program has connectors for exchanging data to and from any production management software. In the absence of an ERP software, SinLog works in stand alone mode with its own records.
SinLog can be accessed with a web browser from any device (PC, tablet, smartphone). No specific hardware is required.
SinLog is multi-user and multi-profile. Each user has their own credentials and is profiled to access data and functions dedicated to them. There is no limit on the number of users.
REAL TIME MONITOR
Constantly updated machine situation: machine status, work progress, estimate of completion for each machine.
PLANNING
Planning and scheduling of production batches, assigned to machines and represented sequentially on a timeline.
DATA AND REPORTING
Production data collected by operators and machines are stored and always accessible. They can be sent to the ERP.
COMMUNICATION WITH EMPLOYEES
Real-time messaging system: messages written in SinLog desktop and viewable by operators, who in turn can reply directly from SinPad.
PLANT MAP
Custom representation of the plant and the physical location of the machines, each with a status indicator.
Each machine is constantly monitored, 24 hours a day.
REMOTE ACCESS
Being web based, SinLog is the ideal tool to monitor production remotely, with a standard internet connection.
SinPad
web app for managers and department operators
SinLog is supplied with the SinPad application, dedicated to department operators.
Through a simple and intuitive interface, SinPad allows operators to see the which batch should be produced, declare the start and end of the process, read messages and instructions to carry out their work in the best possible way.
SinPad can be used on any mobile device equipped with a browser, both tablets and smartphones.
REAL TIME MONITOR
Simple and immediate, it provides the operator in the department with the situation of all the machines he has to manage
BATCH START/STOP
From SinPad, the operator sees the list of batches to be processed and with a simple button they declare the start or end of the process
CAUSALS OF DETECTED MACHINE STOPS
The production stops of connected machines are recorded and the operator can assign them causals to provide valuable and accurate data
PRODUCTION CHECKS
SinPad shows the operator the list of activities to be carried out at the start of processing and also promptly warns them when they must carry out checks during production
SUPPORT REQUEST
SinPad allows the operator to request assistance directly to the manager, providing precise and clear indications for rapid and effective resolution
COMMUNICATION
It allows real-time dialogue between managers and operators. Production chat, thanks to SinPad, becomes a valuable element for effective communication
SinBox Edge
the hardware device for collecting data from the machines
SinLog can connect directly to the PLC of each machine to be monitored or, for older machines, use the SinBox Edge hardware device. Collected data is sent in real time to the server which shows them on the monitor, updates the planner and evaluates the efficiency of the system.
SinBox Edge is easily installed. It picks up electrical signals and communicates via WiFi with SinLog server. It can be placed inside or outside of the machine, depending on availability.
DETECTION OF ALARM SIGNALS
SinBox Edge detects and transmits machining, stopped, alarm signals and more. It can also be connected to a counting pulse to measure the production rate
MACHINE STATUS MONITORING
A machine stopped due to an anomaly is immediately detected and reported to SinLog. This allows for rapid intervention which could otherwise take place after hours of inactivity
COUNTING OF PIECES/CYCLES
The integrated counter allows constant measurement of both the number of pieces produced (or cycles performed) and the time elapsed, in order to always have a comparison between the real measured data and the theoretical data
Graphs and dashboards
SinLog can be integrated with Grafana, a platform for creating dashboards and graphs in real time or based on time series.
The real-time collected data periodically stored in the dedicated database which groups them in time series and presents them as specific graphs.
Represented information is useful for both production control and historical consultation of work phases or machine status
REAL-TIME PRODUCTION DATA
SinLog shows whether production times are in line with expectations.
Theoretical times come from the ERP while real production data come from connected machines
MACHINE STATES TIMELINE
History of machine states collected by the system.
Each row is a machine whose color, green or red, represents the condition in which it operated. The graph can be viewed with a zoom level ranging from the last 4 days up to the past 15 minutes
CUSTOM CHARTS
Graphs can be built on request thanks to the data collected by SinLog. Our developers are available to evaluate specific needs
EcoSense
environmental sensor
EcoSense is an additional SinLog module for the collection of environmental data. It’s based on a dedicated multisensor, allowing constant monitoring of the environmental data detected by the hardware device to be located in the department.
The sensor is connected to SinLog server which, at configured time intervals, stores collected data so that it can be shown in the form of graphs.
Data can be consulted from a dedicated dashboard, and is stored in order to guarantee a 12-month history.
SinLog EcoSense offers a tool for constant monitoring of environmental conditions in production departments.
Thanks to the SinLog ecosystem, data can be correlated with production data recorded by machines and operators.
The integrated system thus allows constant control of the situation, checking production and performance trends.
SinLog EcoSense means greater company attention towards the customer. The company that uses EcoSense proves to be attentive to detail, at the forefront of process control and therefore capable of offering high quality standards.
COLLECTED DATA
The multisensor detects data relating to temperature, relative humidity, air quality (VOC), sound level (dBA), light intensity (lux)
USE IT IN THE DEPARTMENT
It can be used in all internal environments of the plant. It allows constant monitoring of operating conditions
DATA STORAGE
Stored data allow subsequent consultation to verify possible unexpected events that may have changed the production or storage conditions
SinLog EcoPlug Detect
Connect, monitor, save: the small analyser that fits on every machine to discover hidden waste.
EcoPlug Detect is the combination of a hardware energy-counting device integrated with information from the SinLog software.
Integrated into SinLog, it allows the energy consumption data collected to be associated with production batches and, consequently, with specific articles. This innovative point data collection system is capable of providing detailed and accurate information.
How it works
The device is installed on a DIN rail and connected to the machine phases.
It is then connected to the WiFi network so that data can be sent to the SinLog server.
Service by a maintenance technician takes only a few minutes, while configuration of the device is carried out by Sintattica technicians.
- machine status
- batch in process
- punctual consumption for each moment
- energy consumed for production or downtime
The project, born as SINLOG IEE and now named EcoPlug Detect, is an initiative funded by the Lombardy Region through the European Regional Development Fund to transform the energy sector through digital innovation in full adherence to the Transition 5.0 Plan
